Intellisolar
OTHER SOLUTIONS

Zero Export

Dynamic Inverter Regulation for Zero Export & Grid Compliance.

Intellisolar Zero Export continuously monitors power at the Point of Common Coupling (PCC) and modulates solar inverter output in real time to match facility demand - preventing reverse power flow into the grid while maximizing captive self-consumption.

ACTIVE POWER REGULATION • ZERO EXPORT
LOOP: 87ms
SUPERVISORY LOGIC

ZERO EXPORT CONTROLLER

STATUS • LOOP
ACTIVE(<100ms)
STAGE 01SOLAR GENERATION
792 kW
Dynamic Inverter Output
Throttled
Potential Capacity:844 kW
Available Surplus:+52 kW
Modulated by ControllerAuto-Derate Active
STAGE 02FACILITY DEMAND
792 kW
Factory Operating Load
100% Solar
Load Supply Source:100% On-Site Solar
Grid Import Required:0.00 kW
Heavy Machinery • HVAC • PlantOptimal Balance
STAGE 03 • PCCGRID CONNECTION
GRID EXPORTLOCKED
0.00 kW
100% Grid Non-Injection Enforced
PCC Active Power:0.00 kW (Net Zero)
DISCOM Compliance:100% Policy Adherence
Zero Reverse Feed • Protection Relay Safe
Zero Export Controller Active • Dynamic PCC Limitation & Inverter Power Derating
SOLAR GENERATION
844kW

Dynamic Inverter Output

FACILITY LOAD
791kW

Active Operating Demand

AVAILABLE SURPLUS
54kW

Throttled Solar Potential

GRID EXPORT
0.00kW

100% Export Prevented

SYSTEM ARCHITECTURE

Closed-Loop Dynamic Inverter Regulation.

A fast-acting closed-loop control system measuring bidirectional power at the PCC and modulating solar inverters in sub-second cycles.

INTELLISOLAR ARCHITECTURE
SYSTEM FLOW: ACTIVE (EXPORTING)
01GENERATION & THROTTLE

SOLAR INVERTERS

DYNAMIC DERATING
INVERTER OUTPUT
846kW

Solar inverters dynamically modulate active power output based on real-time fast throttle commands.

AC POWER
02POWER DISTRIBUTION

AC BUS

3-PHASE • BALANCED
BUS VOLTAGE
414V

Central AC distribution bus routing generated solar power directly to on-site facility consumption.

FACILITY FEED
03FACILITY CONSUMPTION

FACILITY LOADS

SELF-CONSUMED
FACILITY DEMAND
792kW

Facility plant operations, machinery and auxiliary loads consuming clean on-site generation.

EXPORT CLAMP 0.00 kW
04GRID BOUNDARY

PCC / GRID INTERCONNECT

EXPORT CLAMPED
GRID EXPORT
0.00kW

Point of Common Coupling continuously monitored to enforce strict non-injection zero export.

ZERO EXPORT CLOSED-LOOP REGULATION PIPELINE
CONTROL CYCLE: <100ms DETERMINISTIC
LOOP 01 • SENSE

PCC MEASUREMENT

Class 0.2S bidirectional energy meter measures active power, direction and voltage at the grid connection point.

Sampling Rate<20ms Fast Modbus
LOOP 02 • COMPUTE

ZERO EXPORT CONTROLLER

Compares instantaneous facility demand against solar generation to determine the maximum permissible inverter output.

AlgorithmPID Dynamic Derating
LOOP 03 • ACTUATE

INVERTER POWER CONTROL

Dispatches active power throttle setpoints (P_limit) directly to solar inverters across plant Modbus / RS-485 busses.

Response Time<100ms Ramp Down
LOOP 04 • VERIFY

BOUNDARY ENFORCEMENT

Continuously confirms non-injection conditions at the grid boundary, preventing utility penalties or trip relay actions.

Export Status0.00 kW Enforced
INTELLISOLAR CONNECTIVITY: Fast closed-loop Modbus RTU / TCP link between PCC energy meter and Zero Export Controller regulates inverter generation in <100ms.
OPERATIONAL CAPABILITIES

Know What's Happening Across Your Grid Boundary.

Five continuous operational capabilities designed to enforce strict utility compliance, protect electrical switchgear, and maximize on-site solar consumption.

01

Monitor

REAL-TIME MULTI-POINT SUPERVISION

02

Measure

PCC BIDIRECTIONAL POWER TRACKING

03

Balance

DEMAND VS GENERATION BALANCING

04

Control

DYNAMIC INVERTER DERATING & RAMPING

05

Verify

CONTINUOUS COMPLIANCE AUDITING

Monitor

REAL-TIME MULTI-POINT SUPERVISION

Continuously monitor solar generation, facility demand and grid interaction across high-speed digital meters.

Operational Functions3 Key Capabilities
Sub-second sampling of solar inverter output, total plant demand, and grid boundary power
High-speed Modbus TCP / RTU communication with inverter clusters and energy meters
Continuous health check of communication links to ensure zero-export safety
INTELLISOLAR PLATFORM DEMO

Zero Export & PCC Regulation, in One View.

Monitor live solar generation, facility demand, net grid export, controller response times and inverter derating in real time from one connected interface.

ZERO EXPORT • PCC MONITORING & DERATING
LIVE 1s
SOLAR GENERATION
THROTTLED
846 kW
Active
0 kWCapacity: 950 kWp (Curtailed)
ZERO EXPORT CONTROLLER
CONTROLLER
ACTIVE (<100ms)
Dynamic Derating
Loop: Fast Modbus Polling100% Inverter Lock
TODAY'S ENERGY & EXPORT LIMIT
EXPORT CLAMP
4.19 MWh
Export: 0.00 kWh
Self-Consumed: 100%Export Limit: 0.00 kWTarget: 4.8 MWh
FACILITY DEMAND & CONSUMPTION
PCC METER
792 kW
100% Covered by Solar
Solar Gen: 846 kWSurplus Throttled: 54 kW
PCC Net Power: 0.00 kW • Reverse Power Flow Prevented
24H GENERATION CURVE
CHART
Telemetry Ingestion StreamLive
06:00 (Dawn)Solar 846 kW • Load 792 kW • Export 0.00 kW18:00 (Dusk)
GRID EXPORT (PCC)
EXPORT LIMIT
0.00 kW
LOCKED • ZERO EXPORT
High-speed non-injection clamp actively enforced at the utility grid connection
PCC Direction: Balanced / Idle • Reverse Power Trips: 0
INVERTER REGULATION & SYSTEM ALERTS
ONLINECLOSED LOOP
Equipment:Zero Export Controller • 4x 250 kW Inverters
Solar Feed:846 kW
Frequency:50.00 Hz
PCC Status:0.00 kW Export (Enforced)
Inverter Bank A (1 & 2)421 kW • Throttled Nominally
Inverter Bank B (3 & 4)421 kW • Throttled Nominally
0 Reverse Trips • 0 Export Spikes • Non-Injection MaintainedZero Export Controller Active
Active Alarms:
0 Active Alarms • Closed Loop Running
cloud.intellisolar.in • Live telemetry stream active.
WHY INTELLISOLAR

Visibility That Makes a Difference.

Discover how Intellisolar Zero Export keeps solar plants fully compliant with DISCOM regulations while capturing every possible kilowatt-hour for internal use.

ACTIVE TELEMETRY
ZERO EXPORTPCC COMPLIANCEDYNAMIC CONTROL
OPERATIONAL CLARITY
01EXPORT LIMITATION

MAINTAIN EXPORT LIMITS

Continuously manage generation around the configured grid export limit to ensure 100% DISCOM policy adherence.

02FAST RESPONSE

RESPOND TO CHANGING LOADS

Adjust solar output dynamically in sub-second cycles as factory machines, compressors, and facility demand change.

03PCC MONITORING

CONTINUOUS GRID VISIBILITY

Monitor exactly what is happening at the grid connection and Point of Common Coupling in real time.

04UNIFIED SUPERVISION

CENTRALIZED MONITORING

See solar generation, captive consumption, controller operating status and grid interaction together in one view.

ZERO EXPORT PROTECTION

Enforce Zero Export Compliance with Intelligent Control.

Protect your facility from grid export penalties while extracting maximum value from your solar installation.

Intellisolar
Loading98%